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Tenpower 40XG Fast charge of the batteries - how to charge the battery quickly without overheating the cells or causing lithium plating which could degrade the battery or cause it to catch fire.

Discover the Tenpower 40XG cell for fast charging UAV batteries, optimising performance while preventing overheating and degradation. Ideal for drone applications.

Value Propositions

  • Cylindrical 21700 form factor for compact design.

  • Nominal capacity of 14.4 Wh and 4.0 Ah for efficient energy storage.

  • Top-quartile volumetric power density of 12,934 W/l for rapid energy delivery.

  • Gravimetric energy density of 212 Wh/kg ensures lightweight solutions.

  • Maximum continuous discharge of 90 A supports high-performance applications.

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About the Cell

The Tenpower 40XG cell features a cylindrical 21700 form factor, providing a nominal capacity of 14.4 Wh and 4.0 Ah. With a volumetric energy density of 575 Wh/l, it ranks among the highest in the database, offering significant energy storage in a compact design. The gravimetric energy density of 212 Wh/kg is also competitive, ensuring that the cell remains lightweight, which is crucial for UAV applications. Additionally, the cell boasts a volumetric power density of 12,934 W/l, placing it in the top-quartile compared to the median of 2,029 W/l in the database. This high power density allows for rapid energy delivery, essential for fast charging scenarios. The maximum continuous discharge rate of 90 A (22.5 C) supports demanding applications, making it suitable for high-performance UAVs.

Application Challenges

In the EVTOL sector, fast charging of batteries is critical to ensure operational efficiency and safety. The challenge lies in charging the battery quickly without overheating the cells or causing lithium plating, which can degrade the battery or lead to catastrophic failures. Effective thermal management is essential to prevent overheating, especially during rapid charge cycles. The Tenpower 40XG cell's high maximum continuous charge rate of 16 A (4 C) facilitates quick charging while maintaining thermal stability. This capability is vital for applications requiring quick turnaround times, such as drone deliveries or emergency response missions. The ability to manage heat generation during charging is paramount, as excessive heat can lead to reduced battery life and performance. Therefore, selecting the right cell, like the 40XG, is crucial for achieving optimal performance in fast-charging scenarios.

Why this Cell

The Tenpower 40XG cell is specifically designed for fast charging applications in UAVs. With a maximum continuous charge rate of 16 A (4 C), it allows for rapid energy replenishment without compromising safety. This is particularly important in EVTOL applications where time is of the essence. The cell's volumetric power density of 12,934 W/l is among the highest in the database, enabling quick energy delivery that meets the demands of high-performance UAVs. Furthermore, its gravimetric energy density of 212 Wh/kg ensures that the cell remains lightweight, which is crucial for maintaining flight efficiency. By choosing the 40XG, engineers can optimise UAV battery pack design, ensuring that the cells selected can handle the required charge and discharge rates while preventing overheating and degradation.

How Model-Based Design Helps

Simulation and model-based design play a pivotal role in optimising the performance of the Tenpower 40XG cell for fast charging applications. By modelling load profiles and thermal behaviour, engineers can predict how the cell will perform under various charging conditions. This includes assessing heat generation during rapid charge cycles and understanding voltage sag under load. Such simulations allow for the identification of optimal charging strategies that maximise efficiency while minimising the risk of overheating. Furthermore, by using cell-specific data, engineers can simulate different scenarios, such as low state of charge (SoC) and varying temperatures, to ensure that the UAV can reliably complete missions without mid-air failures. This predictive capability is essential for mission-critical applications, where reliability and performance are paramount.

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